GNR Mobile Jaw Crusher – MC110 includes 110 mobile jaw crusher with mobile feeder which can operate independently, as well as DMK 03 mobile impact crusher and mobile vibrating screen.
Thanks to the technological advancements brought by our times and the forward-thinking work of our company, we manufacture concave installations that offer customized solutions for all sizes of mines and stones, especially for mining, concrete and road.
Especially in a portable design, our plants, which can fully tolerate complete crushing, screening and even washing, are produced within certain power limits.
One of the most important limiting factors here is the mobile chassis that will carry the entire object.
The GNR mobile jaw concave unit – MC110 is designed as a primary group and a secondary group, using dual rather than single mass to avoid mounting at this limit.
The most important advantages over other mobile concave units are their high capacity (including breaking basalt or granite) and that the primary or secondary group can be used independently if necessary.
Please contact us for more technical details and other mobile crushing plants.
Feeding system
Thanks to the new design adapted for mobile systems, installation and use are quite simple. Additionally, it shares the same signature design as stationary feeders to withstand harsh construction site conditions. With the help of a bypass grid, the Tween is able to separate the soil inside. It is used to feed all mineral stone materials of different hardness and recycling materials into the crusher.
- Installation of side covers can be chosen as classic hinged or hydraulic.
- Body armor is wear-resistant and interchangeable.
- Heavy-duty springs adapted to the mobile system.
- The drive system can be made using single or dual vibration motors.
- The material feed speed is controlled by a vibration drive control system.
- Automatic lubrication system can be selected for ease of maintenance.
- Easy screening with one and two stage bypass screen
Crushing system
The redesigned mobile crusher, with an emphasis on minimum costs to achieve maximum efficiency, ensures high plant capacity. The different types of mobile crushers determine the nature of the installation. The mobile primary jaw crusher has been adapted to a portable design without losing capacity. It is the preferred primary stage crusher for crushing materials of varying hardness in stone crushing and screening plants. The peculiarity of this crusher is the crushing of hard and abrasive stone-mineral materials with a high silica content.
Some of the many features of the mobile primary jaw crusher are as follows,
- Primary or secondary models can be selected to suit the material being destroyed.
- The size of the material to be crushed can be changed by adjusting the jaw.
- Has a surge protection system.
- The jaw inserts and wear-resistant sidewalls are designed to be easily replaced.
- The chin pads can be rotated with the head and bottom, saving on the cost of spare parts.
- Automatic lubrication can be included in the system.
Vibrating Screen System
The mobile vibrating screen is designed for increased productivity and can handle even the toughest conditions. Its screening capacity is adapted to various stone and mineral materials.
The features of mobile vibrating screen are as follows,
- Works synchronously with the crusher with maximum efficiency.
- The body components are of non-welded bolted construction.
- The sieve wire is steel and imported, it is easy to replace.
- The drive system can be selected using vibration motors or a classic camshaft drive.
- The inclination of the sieve can be further adjusted using a hydraulic system.
- Compatible with all general purpose screening plants.
Flushing system
The classifier, which is one of the most effective types of equipment for washing units, is very well adapted to placing the equipment in a portable system without compromising the performance of the mobile chassis. In addition, it works completely synchronously with the mobile screen, providing continuous washing and screening of sand.
The features of the mobile auger are as follows,
- Provides the performance of a stationary auger with the advantage of a mobile system.
- The washer’s spiral shafts had replaceable rubber heads to protect against abrasion.
- Each screw shaft has its own motorized gear drive.
- Frequency control unit can be added for precision manufacturing.
- Removes and decomposes unwanted dirt contained in the material.
- Can wash all ingredients up to 1 millimeter in size without any problems.
- Can be adapted to all General Makina screens.
- Easy and quick to maintain, long service life.
Mobile secondary impact crusher system
From the outset, a redesigned mobile crusher with a focus on minimum costs for maximum efficiency, delivering plant power.
At the same time, the nature of the installation is determined by the different types of mobile crushers.
The mobile secondary impact crusher has adapted to a portable design without sacrificing productivity.
Non-abrasive stone of any hardness – destroys rocks and minerals.
The main characteristics of the mobile secondary impact crusher are as follows,
- Superior performance in medium to hard materials
- With a magnetic magnet block, it can be used in recycling projects.
- Production of high cubic materials
- With a soft starter preference, you can switch to low power consumption.
- Housing liners and rotor trays are interchangeable.
- Thanks to the hydraulic maintenance unit, the internal hitch can be easily removed.
- Automatic lubrication can be included in the system.
- A heat sensor can be selected for added security.
Conveyor system
Mobile conveyor belts are ideally adapted to portable installations. They are made from high quality belt rubber with a reinforced chassis and bolt-on design and durable rollers. These conveyors have technological advantages such as automatic installation and frequency control.
The main advantages of mobile conveyor belts are as follows,
- Installation or assembly in transport position is completed in 15 minutes.
- The drive system is driven by a gear motor, and a frequency system can be added.
- Top closure, dust removal unit can be added.
- The material unloading areas and rolls are covered with rubber.
- An automatic lubrication and rotation counting system can be added.
- A magnetic protection system can be added.
Mobile chassis system
A mobile chassis gives a name to a facility by moving all the equipment on it.
The mobile chassis, a product of General Makina, is compatible with all construction equipment tractors.
The main advantages of the mobile chassis system:
- Unlike stationary crushing and screening plants, it transports the entire plant on one platform, so it can be safely used in multiple projects.
- Highways are sized and signalized (traffic lights) in accordance with traffic regulations.
- It has a standard two-axle wheel system, the length of the chassis and the number of wheel axles increase depending on the weight of the object it will carry.
- The chassis structure is made of black steel grade A1. The connection areas are reinforced through additional welding.
- Has a pneumatic brake control system.
- Installation can be completed in 15 minutes using the hydraulic foot system.
Control panel system
The mobile control panel is the central node of the facility, which monitors and manages all processes at the facility. The performance of plant equipment and installations can be checked and controlled using a mobile control panel.
General features of the mobile control panel:
- Suitable for use with standard mains or generator power.
- Can work with 50 Hz and 60 Hz frequency converters.
- It is possible to add an emergency stop system and sound and light warnings in critical situations.
- Energy savings can be achieved in crushers by using the Smart Soft Start system as an option.
- With the optional frequency control unit, the speed of the feeder, conveyor belts and vibrating screen can be optimized.
- Controlling the facility is quite simple using a touch screen control system.
- You can add remote control or an Internet connection monitoring system.
- The outer casing of the panel is waterproof and dustproof, and the control covers have locks.
Specifications
Name | Transport Dimensions mm (WxLxH) | Weight (kg) | Capacity (t/h) | ||
---|---|---|---|---|---|
W | L | H | |||
Jaw Crusher | 3000 | 13500 | 4500 | ||
Impact Crusher and Vibrating Screen | 4250 | 18300 | 4500 | ||
52000 | 200~300 |